Versatile,
easy-to-operate, micro-computer control unit
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Applicable
for Spot,
Seam, Roll-Spot, 2Head
Spot, Brazing, Flash Butt Welders
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Secondary
Constant Current Feed-back Control and Primary Voltage
Fluctuation Compensation Control for
reliable, high quality welds.
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15 Weld Schedules
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3 Impulse Weld Schedules
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Up
& Down Slope
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9 Stepper/Linear Stepper
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Repeat & Non-Repeat
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2 Pressure Valve Output & 7_Operations
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External Schedule Select/On Panel Schedule Select
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Sensitive/Non-Sensitive Operation(Seam & Roll-Spot)
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Current1,2,3
Monitor with
High/Low Monitor
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3
easy-to-operate counters to aid in systematic quality
control and tipdressing schedules.
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Self-adjustment for maximum current function
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3 Print-out Functions : RS-232 Interface
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AK-53V
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AK-53H
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Power
Source
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Welding
Power Source
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220VAC/440VAC
+10% -25%
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Control
Power Source
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110VAC ±15%
or 220VAC
±15%
[not changeover]
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Frequency
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50/60Hz
Auto selection
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Control
Method
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Secondary feed-back constant current control by phase
control with thyristor or source voltage fluctuation
compensation control method.
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Control
Speed
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Secondary
Constant Current Control
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1/2 cycle
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Source
Voltage Fluctuation Compensation Control
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1
cycle
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Current
Accuracy
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Welding
Power Source Voltage Fluctuation
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±2%
for +10% / -15% |
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Resistance
Load Fluctuation
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±2%
for ±15% |
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Inductive
Load Fluctuation
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±2%
for ±15% |
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Indication
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7-segment
LED, 6.5mm(W) x 10.0mm(H)
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Setting
of Timers
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Schedule
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15
schedules
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Squeeze
Time
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0~99
cycles
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Weld 1
Time
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Cool 1
Time
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0~9
cycles
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Up
Slope Time
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Weld 2
Time
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0~99
cycles
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Cool 2
Time
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Weld 3
Time
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Down
Slope Time
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0~9
cycles
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Hold
Time
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0~99
cycles
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Off
Time / Pulsation
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0~99
cycles / 0~9
times
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Valve
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1~7
operations
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Maximum
Current Setting Range
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5.0~80.0kA
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Current
Setting Range
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15
schedules 1) Constant current control mode, Current1,2,3
: 20%~100%
of max current setting 2) Source voltage fluctuation
compensation control mode, Current1,2,3:00.0~99.9%
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Current
Monitor
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Setting
of Upper Limit Setting of Lower Limit
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15schedules, ±0~49%
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Valve
Output
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System
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Valves
No.1 or 2 can be selected for 15 schedules and 7 operations
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Output
Voltage
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Control
voltage (1A Max.)
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Stepper
up of Current
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Step
No.
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0~9
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Step
Count
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0~9999
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Step
Up Rate
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50~200%
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Counter
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Weld
Count
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0~99
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Work
Count
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0~9999
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Total
Count
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0~9999
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External
Input (Dry contact or open collector)
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Program
Lock Switch
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Start
1, 2, 4, 8 Switch
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Weld
ON / OFF Switch
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Thermo
Switch
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Step
Reset Switch
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Error
Reset Switch
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Interlock
/ Weld No. Switch
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External
Contact Output (250V 0.5A)
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Hold
End Output
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Error
Output
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Step
End Output
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Interlock
/ Weld No. Error Output
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Print
output
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3
Operations, RS-232C
Interface
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Memory
Retention
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10 years (EEPROM)
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Ambient
Temperature
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-10
to 55¡É (at non-freezing status)
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Storage
Temperature
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-25
to 65¡É (at non-freezing status)
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Ambient
Humidity
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35
to 85%RH
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Insulation
Resistance
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Min.
100M¥Ø (at 500VDC)
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Dielectric
Strength
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2000VAC
50/60Hz for 1 minute
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Noise
Strength
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±2kV
the square wave noise(pulse width:1§Á by the
noise simulator)
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Vibration
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Mechanical
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0.75mm
amplitude at frequency of 10 to 55Hz in each of
X, Y, Z directions for 1 hours
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Malfunction
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0.5mm
amplitude at frequency of 10 to 55Hz in each of
X, Y, Z directions for 10 minutes
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Dimensions
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AK-53V
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102mm(W)
x 336mm(H) x 274mm(D), 4.0"(W) x 13.2"(H)
x 10.8"(D)
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AK-53H
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336mm(W)
x 102mm(H) x 274mm(D), 13.2"(W) x 4.0"(H)
x 10.8"(D)
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Weight
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5.8Kg
(12.8lb)
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Toroidal
Coil
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TC-450L
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Functions
set with Dip Switches
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DSW
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ON
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OFF
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DSW1
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1
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Source
voltage fluctuation compensation control
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Secondary
constant current feed-backt control
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2
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(Option-1)
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3
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(Option-2)
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4
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Linear
Stepper function
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9
Stepper function
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5
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Self-holding
of start signal at squeeze
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Self-holding
of start signal at weld start
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6
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Re-power-on
enable
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Re-power-on
disable
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7
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Output
of holding finish signal level
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Output
of holding finish signal pulse
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8
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When
current monitor has trouble, holding finish signal
is not output and welding cannot be started again.
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When
current monitor has trouble, holding finish signal is
output and welding can be started again.
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DSW2
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1
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Pulsation
function
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Repeating
function
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2
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Weld
count monitor function
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Interlock
function
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3
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Start
with schedule No. on Panel
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Start
with external schedule No.
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4
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4
Schedule start
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15
Schedule start
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5
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Seam
& Roll-Spot operation
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Spot
& Pulsation operation
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6
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Seam_Constant
current : Sensitive
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Seam_Constant
current : Non-sensitive
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7
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Seam_Weld2
only
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Seam_Weld1,2,3
operation
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8
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Kept
turned off.
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Time charts
: Applicable for Rocker arm welders,
Seam welders, Cable and Transformer guns and Bench welders
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Basic operation
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Pressure
valve1,2 operations
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Seam
welding operation
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Printout of welding
schedules
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Real-time Printout
of welding current1,2 and 3
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Printout in case of welding
current1,2 and 3 errors
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| If
the calculated value of step up rate by
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High
Limit : +1%, Low Limit : -1%
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| the
highest value among curr1,2,3 exceeds
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maximum current,
is printed.
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