Versatile, easy-to-operate, micro-computer control unit

 

Applicable for Spot, Seam, Roll-Spot, 2Head Spot, Brazing, Flash Butt Welders

Secondary Constant Current Feed-back Control and Primary Voltage Fluctuation
  Compensation Control for reliable, high quality welds.

15 Weld Schedules

3 Impulse Weld Schedules

Up & Down Slope

9 Stepper/Linear Stepper

Repeat & Non-Repeat

2 Pressure Valve Output & 7_Operations

External Schedule Select/On Panel Schedule Select

Sensitive/Non-Sensitive Operation(Seam & Roll-Spot)

 Current1,2,3 Monitor with High/Low Monitor

3 easy-to-operate counters to aid in systematic quality control and tipdressing
  schedules.

Self-adjustment for maximum current function

3 Print-out Functions : RS-232 Interface

 

 

 

 

 Specification

 

 

AK-53V

AK-53H

Power Source

Welding Power Source

220VAC/440VAC +10% -25%

Control Power Source

110VAC ±15% or 220VAC ±15% [not changeover]

Frequency

50/60Hz Auto selection

Control Method

Secondary feed-back constant current control by phase control
with thyristor or source voltage fluctuation compensation control method.

Control Speed

Secondary Constant
Current Control

1/2 cycle

Source Voltage Fluctuation
Compensation Control

    1 cycle

Current
Accuracy

Welding Power Source
Voltage Fluctuation

±2% for +10% / -15%

Resistance Load
Fluctuation

±2% for ±15%

Inductive Load Fluctuation

±2% for ±15%

Indication

7-segment LED, 6.5mm(W) x 10.0mm(H)

Setting of Timers

Schedule

15 schedules

Squeeze Time

0~99 cycles

Weld 1 Time

Cool 1 Time

0~9 cycles

Up Slope Time

Weld 2 Time

0~99 cycles

Cool 2 Time

Weld 3 Time

Down Slope Time

0~9 cycles

Hold Time

0~99 cycles

Off Time / Pulsation

0~99 cycles / 0~9 times

Valve

1~7 operations

Maximum Current Setting Range

5.0~80.0kA

Current Setting Range

15 schedules
1) Constant current control mode, Current1,2,3 : 20%~100% of max current setting
2) Source voltage fluctuation compensation control mode, Current1,2,3:00.0~99.9%

Current Monitor

Setting of Upper Limit
Setting of Lower Limit 

15schedules, ±0~49%

Valve Output

System

Valves No.1 or 2 can be selected for 15 schedules and 7 operations

Output Voltage

Control voltage (1A Max.)

Stepper up
of Current

Step No.

0~9

Step Count

0~9999

Step Up Rate

50~200%

Counter

Weld Count

0~99

Work Count

0~9999

Total Count

0~9999

External Input
(
Dry contact or open collector)

Program Lock Switch

Start 1, 2, 4, 8 Switch

Weld ON / OFF Switch

Thermo Switch

Step Reset Switch

Error Reset Switch

Interlock / Weld No. Switch

External Contact Output
(250V 0.5A)

Hold End Output

Error Output

Step End Output

Interlock / Weld No. Error Output

Print output

3 Operations, RS-232C Interface

Memory Retention

10 years (EEPROM)

Ambient Temperature

-10 to 55¡É (at non-freezing status)

Storage Temperature

-25 to 65¡É (at non-freezing status)

Ambient Humidity

35 to 85%RH

Insulation Resistance

Min. 100M¥Ø (at 500VDC)

Dielectric Strength

2000VAC 50/60Hz for 1 minute

Noise Strength

±2kV the square wave noise(pulse width:1§Á by the noise simulator)

Vibration

Mechanical

0.75mm amplitude at frequency of 10 to 55Hz in each of X, Y, Z directions
for 1 hours

Malfunction

0.5mm amplitude at frequency of 10 to 55Hz in each of X, Y, Z directions
for 10 minutes

Dimensions

AK-53V

102mm(W) x 336mm(H) x 274mm(D), 4.0"(W) x 13.2"(H) x 10.8"(D)

AK-53H

336mm(W) x 102mm(H) x 274mm(D), 13.2"(W) x 4.0"(H) x 10.8"(D)

Weight

5.8Kg  (12.8lb)

Toroidal Coil

TC-450L

 

 

 Functions set with Dip Switches

 

DSW

ON

OFF

DSW1

1

Source voltage fluctuation compensation control

Secondary constant current feed-backt control

2

(Option-1)

 

3

(Option-2)

 

4

Linear Stepper function

9 Stepper function

5

Self-holding of start signal at squeeze

Self-holding of start signal at weld start

6

Re-power-on enable

Re-power-on disable

7

Output of holding finish signal level

Output of holding finish signal pulse

8

When current monitor has trouble, holding finish signal
is not output and welding cannot be started again.

When current monitor has trouble, holding finish signal
is output and welding can be started again.

DSW2

1

Pulsation function

Repeating function

2

Weld count monitor function

Interlock function

3

Start with schedule No. on Panel

Start with external schedule No.

4

4 Schedule start

15 Schedule start

5

Seam & Roll-Spot operation

Spot & Pulsation operation

6

Seam_Constant current : Sensitive

Seam_Constant current : Non-sensitive

7

Seam_Weld2 only

Seam_Weld1,2,3 operation

8

 

Kept turned off.

 

 

 Time charts : Applicable for Rocker arm welders, Seam welders, Cable and Transformer guns and Bench welders

 

Basic operation

 

 Pressure valve1,2 operations

 

Seam welding operation


 

 3 Print-out Functions

 

 

  Printout of welding schedules

  Real-time Printout of welding current1,2 and 3

 

 

  Printout in case of welding current1,2 and 3 errors

 If the calculated value of step up rate by

 High Limit : +1%,  Low Limit : -1%

 the highest value among curr1,2,3 exceeds

 

 the maximum current,  is printed.

 


 

 Connections



 

 Dimensions (Unit : mm)